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F/C chassis integrity

This is a discussion on F/C chassis integrity within the NHRA forum, part of the Pit Area category; Originally Posted by Randy Goodwin I said I was done...almost. The year is 1906. There are two piles of &...


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  #61  
Old 09-26-2007, 06:14 PM
Ray Ghio Jr's Avatar
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Re: F/C chassis integrity

Quote:
Originally Posted by Randy Goodwin View Post
I said I was done...almost.

The year is 1906. There are two piles of "I" beams (steel) next to a river and the task is to build two bridges. Have engineer "A" build the first bridge and engineer "B" build the second.

After 5 years engineer "A's" bridge falls in the river along with with a couple cars and trucks that were going over it. Disasterous.

After 100 years engineer "B"'s bridge looks none the worse for wear even though millions of cars and trucks have been pounding it the whole time, plus dozens of earthquakes, strong winds and high water have been beating on it.

Same amount of steel, same location, different results.

After 101 years it has been determined that a critical beam on engineer "B's" bridge needs to be replaced because of rust and corrosion. Some bright engineer looks over the situation and decides he's smarter than engineer "B" and relocates the original rusted beam just slightly during the single beam replacement project. Within 6 months the bridge drops in a pile to the bottom of the river. Why did it happened? The engineer just scratches his head.

A flat tire on a funny car destroys the drivers compartment in less than one second. NHRA better park the entire field for the rest of the year before someone else gets killed. Or, NHRA needs to mandate engineer "P's" design and bring back the sanity. It starts with the top of the cage...before one of those comes off, too. And that's not a joke.

There are tube fitters and then there are structural engineers.

The story above tells the story.

RG
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  #62  
Old 09-26-2007, 06:17 PM
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Re: F/C chassis integrity

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Originally Posted by Randy Goodwin View Post
To Keith Burgan:

The following article gives insight to the properties of mild steel 4130, 4130N and the effect heat treating has with regards to the material and it's ability to withstand various stresses. It also discusses material failure points during stress and has an informative graph which clearly shows how dangerous heat treaded mild steel is when used in a stress related application. It even suggests that mild steel is so durable with regards to stress that a poor design won't result in a failure of the material. But if the design is poor and the material is heat treated the material will likely fail.

Poor design...Heat treated. Key words.

Let me know your thoughts. Be sure to click on all the links and read up on it. It's a long read but well worth it.

I would encourage all of you who have been following this thread to sit down and take the time to read this web site so you can learn and understand chassis material and what this discussion is all about.

KineOptics ... Mechanical, Optical, & Scientific Instruments

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  #63  
Old 09-26-2007, 06:17 PM
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Re: F/C chassis integrity

Something just dawned on me...was there an ESPN camera on board in John's car? I sure hope so because alot could be learned from that footage.

The only thing I'll say or add here is that some may be under estimating the vibration and violence that occurs when ANY tire (even at 65 mph!) comes apart.
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  #64  
Old 09-26-2007, 07:01 PM
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Re: F/C chassis integrity

Randy,
interesting reading but the key words here are "I am by no means an expert in this field of metallurgy or structures, but as one can see by searching around and finding the correct information and presenting it in proper form, the reason for using 4130N becomes clear."
Once again the assumption is that the 4130 is being modified to an excessively hard condition and that is not the case. As I stated in an earlier post the manufacturer (Plymouth) recommended the current proceedure. I think that they may know a little more about their product than someone posting on Wikipedia. I do not see any listing of Joe LaCour's credentials or bona-fides in the posting. Is he a qualified engineer with race car experience or is he another link posting Franklin Ratliff?

Joe also states "Many have commented on the past and recent catastrophic failures of Top Fuel Dragsters as if the "tremendous loads" were to blame. Also mentioned was that the chassis is "designed to break apart in a crash". This of course is all non-sense. The loads on a Top Fuel Dragster chassis, while higher than an average race car, are by no means tremendous. And in a crash, containment is always preferred to non-containment."

If Joe does not know that it is a proven fact that jettisoning portions of the structure to reduce the mass in an impact situation helps preserve the vital driver protection area he once again puts his credibility in doubt.
I would also question his definition of an average race car and its comparison to a fuel dragster. When a T/F car achieves around 5 g's at the launch it is surely under a lot more stress than a super comp car at say 2 g's. The mass of the T/F car is also considerably greater so the peak loadings are higher for that reason as well, and that is before we factor in the torque loading on the chassis.
The quality of Mr LaCour's dissertation can probably be gauged from his stress/strain graph which has no units specified for either scale.Nor does it spell out to what level the heat treated sample is modified.

The info on the Lincoln Electric site is backed by a well known and respected company while two other links on the subject of welding and associated proceedures are to a commercial site trying to push a specific product. No necessarily a bad thing but once again the "expert testimony" is not backed up with any references to the credentials of the person providing the information.
I could probably dig out my old engineering study materials or Google up some references to post much the same info as Mr LaCour but that does not make me a credible expert on the subject and I would not profess to be such.

Roo
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  #65  
Old 09-26-2007, 08:15 PM
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Re: F/C chassis integrity

Roo:

You should call him up and ask him if he is Franklin. He would love to talk to you. His contact information is on his web site on purpose. Let me know what he says. His site was refered to me by someone deeply involved in all this who also happens to be an engineer involved in metals. For obvious reasons, his name is being witheld.

I have yet to find anything that states the opposite is true. I have, however, seen the results that confirm it. If you have any reliable sites or information I could read that disputes or parallels these claims I'd certainly like to read it or them.

I have had an open mind on this. The more I learn, the more I'm learning how much I really don't know. You mentioned a grocery list of chassis builders in a previous post. Would you like to tell us what they think about this. I can. I would ask you this, do you actually have an open mind? Don't you for one second think all this could be true? What part of "normal" is multiple self destructing chassis? Before this year I couldn't think of any.

Not to bore you to tears, but I was 1/2 owner of a dragster that was totally destroyed in a top end crash at Bakersfield back in 1989. The cause of the crash? The chassis builder used cast jig plate aluminum on each side of the rear end to mount it to the frame. The plate looked like torn Wonder Bread. Being suspicious I confirmed it. The brake lines did a better job trying to keep the rear end in the car than the plates did. The chassis builder saw it and never acknowledged what he did or why he did it. One of his worker bees said it was made from some scrap they had under the bench and they didn't know exactly where it came from. It was not a whole lot of fun watching my friend Greg Oliver get cut out of our brand new (9 runs) dragster. They landed the Life Flight helicopter on the track and flew him to the hospital where he made a full recovery once his skull fracture and broken wrist healed. The car was junk.

Now I question everything especially when I see something that stinks. If a tire vibration blows a frame apart that easily (less than one second) then we might as well pack it up.

I think I've about heard from everyone on this deal. I mean everyone. Somehow I've been appointed the official whipping boy backed by some big cheer leaders who must remain anonymous. I'll take my licks because I have many friends in this sport who earn a living sitting in these things every other week. Except that I am dimensionally challenged I'd still be sitting in mine.

I understand a hired metalurgist may have recently confirmed much of what has been said. You might check it out.

RG

Last edited by Randy Goodwin; 09-26-2007 at 08:19 PM.
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  #66  
Old 09-26-2007, 08:46 PM
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Re: F/C chassis integrity

Quote:
Originally Posted by Randy Goodwin View Post
Roo:
call him up and ask him someone deeply involved in all this
an engineer involved in metals information I could read
Would you like to tell us what they think about this. I can.
The chassis builder The chassis builder One of his worker bees they didn't know exactly where it came from
I think I've about heard from everyone
big cheer leaders who must remain anonymous.
I have many friends in this sport who earn a living sitting in these things every other week
I understand a hired metalurgist may have recently confirmed much of what has been said. You might check it out.

RG
Your thoughts are completely lost (to me at least) in your many non-specific sources and references..................

Last edited by Mel Smith; 09-26-2007 at 08:51 PM.
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  #67  
Old 09-26-2007, 09:22 PM
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Re: F/C chassis integrity

Randy,
I am trying to keep an open mind on this subject and I am not trying to beat up on you but there has been so much crap put up by people who don't have the inkling of a clue about most of what is going on. I stand by my comments re Mr LaCour's Wikipedia entry for the reasons stated in my previous post.
I have been building race cars for 40 years and am paranoid about someone getting hurt because of something that i have done (or not done). That is why all of my stuff is put together with NAS bolts and jet nuts (not the "Grade 8" stuff touted by Spitzer, Damron, etc) and is generally over-engineered. I have no desire to build fuel funny cars (or T/F dragsters) because I think that the whole deal has gone beyond the capabilities of a shop such as mine. The basic mechanics of building the car are simple but the engineering side of things is getting too complex.
I will try to talk to John Medlen in the next few days and get his take on all this as he is the one who has been most affected by it.

Roo
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  #68  
Old 09-26-2007, 10:57 PM
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Re: F/C chassis integrity

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Originally Posted by Mel Smith View Post
Your thoughts are completely lost (to me at least) in your many non-specific sources and references..................
Nothing personal, Mel. Unfortunately they will stay that way (anonymous). I haven't mentioned many names except naming the people I have replied to and maybe one or two others if necessary. That's the risk of getting involved. Lurkers become voyuers and want all the dirt. This isn't about dirt, it's about getting the wheels back on the horse so it can race again without hurting anyone. Want to see who they are? Turn on the TV. The people who need to know, know who I am talking about. No name dropping.

Last edited by Randy Goodwin; 09-26-2007 at 11:11 PM.
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  #69  
Old 09-26-2007, 11:01 PM
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Re: F/C chassis integrity

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Originally Posted by Keith Burgan View Post
Randy,
I am trying to keep an open mind on this subject and I am not trying to beat up on you but there has been so much crap put up by people who don't have the inkling of a clue about most of what is going on. I stand by my comments re Mr LaCour's Wikipedia entry for the reasons stated in my previous post.
I have been building race cars for 40 years and am paranoid about someone getting hurt because of something that i have done (or not done). That is why all of my stuff is put together with NAS bolts and jet nuts (not the "Grade 8" stuff touted by Spitzer, Damron, etc) and is generally over-engineered. I have no desire to build fuel funny cars (or T/F dragsters) because I think that the whole deal has gone beyond the capabilities of a shop such as mine. The basic mechanics of building the car are simple but the engineering side of things is getting too complex.
I will try to talk to John Medlen in the next few days and get his take on all this as he is the one who has been most affected by it.

Roo

I'll send you a PM.

Say Hi to your neighbor JB for me if you see him. Tell him I might need some more side windows and a windshield for the Monte Carlo body.

RG

Last edited by Randy Goodwin; 09-26-2007 at 11:12 PM.
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  #70  
Old 09-26-2007, 11:55 PM
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Re: F/C chassis integrity

I had lunch Monday with a guy who has a huge amount of experience on race car and aircraft metallurgy. Crew chief for Mickey Thompson and other car owners for ten years at the Indy 500 and experience at Reno air races and land speed records at Bonneville. His opinion was that welding heat treated tubing to untreated tubing is a recipe for failure.
We don't know if part of John's chassis was heat treated and if so, where it was joined to an untreated section. A reliable souce told me tonight that this was not a slip tube chassis (which probably would not affect this failure) and that slicks were compromised by fractured tubing. If you take a close look at video from the finals show, it appears that the slicks were punctured, but not delaminated. So . . . are Ashley and Robert at risk if their chassis are the same as John's? A lot of issues here, we can only hope that JFR make it safely to the end of the season.
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  #71  
Old 09-27-2007, 12:23 AM
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Re: F/C chassis integrity

I know that Don Prudhomme sent a Top Fuel Chassis to Panoz in Georgia, he was looking into the possibility of placing the driver in a capsule like cockpit, much like an Indy car, after seeing what happened last Sunday, maybe someone will develope this type of car in the future,


Torco Racing Fuel's Competition Plus.com - Drag Racing's Internet Magazine - FORCE DEEMS "PROTECTIVE TUB" NEXT PRJECT

Last edited by Ross Kloeber; 10-02-2007 at 12:14 AM.
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  #72  
Old 09-27-2007, 01:17 AM
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Question Re: F/C chassis integrity

I have noticed when welding chrome moly tubing on race cars the last 10 years or so, that some of the tubing has impurities in it. It sparkles some when you weld it. I noticed this change when tubing may have started coming from china. You can look at the tubing and see the difference in it. Anybody else ever noticed this?

Mike
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  #73  
Old 09-27-2007, 02:56 AM
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Re: F/C chassis integrity

Hey Mikey!
Shouldn't you be in bed by now? Don't be such a stranger here!
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  #74  
Old 09-27-2007, 06:21 AM
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Re: F/C chassis integrity

Quote:
Originally Posted by Mike Hilsabeck View Post
I have noticed when welding chrome moly tubing on race cars the last 10 years or so, that some of the tubing has impurities in it. It sparkles some when you weld it. I noticed this change when tubing may have started coming from china. You can look at the tubing and see the difference in it. Anybody else ever noticed this?

Mike
Mike,
the purity of the tubing is definitely not at the levels that were in place when I first came to the US in the late 80's. It appears that the current stuff is at the low end of the spec in that regard and it is not just the Chinese material.

Roo
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  #75  
Old 09-27-2007, 08:08 AM
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Re: F/C chassis integrity

I know nearly zilch about this subject but I just wanted to make a quick comment to the primary participants in this thread that are not only familiar with the structures and their composition but indeed are professionals in the field.

I have found this entire conversation positively fascinating and eye-opening to say the least. Thanks for sharing your views, knowledge, and expertise on this matter so that some us can come to a greater understanding of the principles at work. I think this has been one of the all-time best threads this board has ever spawned, at least in the 4 or so years I've been participating. Please keep it up.
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